PLC Based Soft Flow Dyeing Machine with Pre Heating Chambers Top Tube
Machine Type: Automatic
Power Consumption: Electric
Capacity: 100 - 500
No of Tubes: 1 to 2
Pressure Vessel Diameter: 600 - 935 mm
‘TEXFAB’ H.T.H.P Long Tube Soft to High Flow Universal Fabric Dyeing / Scouring Machine is widely accepted because of its excellent and technical up-gradation.
Newly developed soft to high flow dyeing machine is suitable for light to heavy synthetic and cotton, knitted and woven fabric.
Innovative chamber design and dynamicliquor circulation system allows fabric speed upto 450 Mtrs/Min.
Innovative Soft to High Flow Nozzle ensures voluminousliquor interchange while avoiding twisting and pilling effect.
The special full-flooded nozzle adds advantage to this machine and can set in four different adjustable gapes. The nozzle pressure can be set right from 0.6 Kg/cm² to 2.8 Kg/cm², further water flow can also be adjust through pump which drive through motor driven with A.C. inverter. By using this special designed nozzle machine becomes universal. Same machine can be fitted with six different size of nozzle Ø40, Ø65, Ø85, Ø95, Ø115, and Ø130. Machine can dye different type of fabric: light to heavy, knitted to woven.
Overflow rinsing system which shortens rinsing time and saves water usage.
Heavy duty stainless steel centrifugal pump for optional dyeliquor circulation. Thanks to turbo pump which consumes less power and high discharge ofliquor.
Highly efficient heat exchanger to ensure the shortest possible dyeing cycle with fast heating and cooling.
Pressure vessel and all wet parts of machine made of stainless steel AISI 316/316L highly corrosive resistance.
All flanges, plaiter, take off roller is made out of stainless steel 304.
Bigger capacity colour Kitchen tank is available with stirrer and valves.
All safety devices required for a pressure vessel are incorporated with the machine.
Magnetic level indicator with duly calibrated in terms of litter.
Outer finish Shot Blasted.
Feed pump to colour Kitchen Tank.
Fully automatic device with PLC and Pneumatic Operated
2 & 3 Bowl Padding Mangle With Cylindrical Drying Range
Roller Face: 1200 mm - 4200 mm
Pressure: 5 - 60 ton
Cotton Bowl: 600 mm
Power Source: Electricity
2 Bowl Padding Mangle: The frame of mangle is fabricated from heavy duty mild steel. All fabricated parts of mangle are shot blasted, primed and sprayed with two component paint in the desired colors. Squeezing rolls are made of heavy duty mild steel pipe and covered with the best available rubber quality with hardness ranging from 75° shores for intermediate up to 85° shores for high extraction. This rubber is highly resistant to all chemicals commonly used in the process, suitable pneumatic cylinder to give proper pressure throughout the width of the roller. Stainless steel trough with S.S. guide roll, rubber expander a compensator, fabric passes through the high entry for one dip one nip.
3 Bowl Padding Mangle: All components are same as 2 Bowl except the content. 3 Bowl arrangements are rubber rolls with an arrangement of two dip two nip process.
Cylindrical Drying Range: The frame of each stack consists of fabricated mild steel channels with interconnections. If machine consists of more than one stack, these are interconnected by means of the fabricated frame which also carries the compensators. For maximum drying capacity with minimum fabric tension cylinder, drums are provided with a diameter of 760 mm. The cylinders have a finely polished surface and their sides are provided with inspection holes and vacuum valves. The journals run in special heat resistant bearings pedestals. Admissible working steam pressure is 3.5 bar, test pressure up to 5.25 bars. Each cylinder is fed through a rotary joint which feeds the steam and condensate returns without any leakage. When a machine consists of more than one stack, the steam distribution and condensate return pipes are interconnected. The operation side of the stack has a vertical steam distribution pipe with a T-piece at the upper end. This piece is connected to the steam supply and a safety device and steam trap at the bottom end.